Saturday, 14 July 2012

General Safety, Welding


General Safety, Welding



1- Never look at or cause another person to look at a weld being performed unless the proper safety equipment is protecting everyone’s eyes.

·                     Number 5 lens for oxy-fuel welding and cutting.

·                     Number 8 lens for plasma arc cutting.

·                     Number 10 to 12 for GMAW, SMAW and GTAW.

·                     Number 15 for the sun.

·                     Use the welding curtains



2- Safety glasses must be worn in the shop at all times!



3- When operating any piece of machinery—

·         No loose fitting clothing, jewelry, or hair; tie it back or remove it.

·         Only one person is allowed to operate any one machine at a time.

·         Keep your hands well clear of cutting blades.

·         Clamp the work-piece when cutting or drilling it.

·         Never leave a machine that is running unattended.

·         Consult the teacher before cutting metal different than hot or cold-rolled steel.



4- Cutting Fluid.

We use a water-based cutting fluid which can cause itching if it comes in contact with your skin, so wash it off ASAP if it does come in contact with your skin; in addition, wipe it off of your work-piece with paper towel.



5- The bench drill press.

                Use cutting fluid when drilling into metal.

                Correctly adjust the drill speed (consult teacher before using).

                Correctly adjust the feed speed (consult teacher before using).



6- The hand grinder.

                Never grind toward another person or a flammable object.



7- The bench grinder.

                Keep your hands well clear of grinding wheels.

                Use vise-grips to hold objects that are smaller than 4".

                Never grind an object unless the table is 1/16” away from the grindstone.



8- The manual and hydraulic metal shear and iron worker.

                Clamp the work-piece to be cut.

                Do not exceed the cutting capacity of the machines.



9- The cold cut saw.

Always clamp the metal tightly.

Never cut a piece of round hollow tubing on an angle other than 90 degrees without instructor permission.

Make sure the cutting fluid is flowing properly onto the saw-blade and work-piece.

                Cut on high speed only unless advised otherwise by the instructor.



10- No sandals or shorts in the shop area.









I,                                                                                                                                             , have read and understood the above safety rules.



Date:                                                                                      .              Class:                                                                                      .

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